Table of Contents
1.Introduction
2.Design and Features
- 2.1 Unique Design and Innovations
- 2.2 Cutting Performance
- 2.3 Durability and Wear Resistance
- 2.4 Versatility in Applications
3.Manufacturing Process
- 3.1 Special-Shaped Blades Production Video
4.Technical Specifications
5.Materials Used
6.Where to buy
7.Safety Considerations
8.Conclusion
1. Introduction
Special-shaped blades are an advanced type of cutting tool distinguished by their unique design, setting them apart from traditional blades. Featuring innovative edge profiles, these blades enhance cutting performance and efficiency, making them essential across a variety of industrial applications. This article provides an in-depth look at their characteristics, manufacturing process, technical specifications, and benefits.
2. Design and Features
2.1 Unique Design and Innovations
Unlike traditional blades with standard straight or curved edges, special-shaped blades boast distinctive profiles such as serrated, wavy, or other custom shapes. This innovative design increases cutting impact force, resulting in superior efficiency and precision. With technological advancements, blade geometry is optimized using computer-aided design (CAD) and simulation tools, further improving performance. Additionally, some blades feature specialized coatings that enhance hardness, wear resistance, and longevity.
2.2 Cutting Performance
The unique edge shapes of special-shaped blades generate greater cutting forces, enabling them to excel with both hard and soft materials. From metal to wood or plastic, these blades deliver precise, smooth cuts with minimal effort, reducing material damage and ensuring high-quality results.
2.3 Durability and Wear Resistance
Crafted from high-hardness materials like tool steel or tungsten carbide, special-shaped blades offer exceptional durability and wear resistance. These properties allow the blades to retain sharpness over prolonged use, minimizing the need for frequent maintenance or replacement, which enhances cost-effectiveness.
2.4 Versatility in Applications
Special-shaped blades are employed across diverse industries, including woodworking, metalworking, and plastic processing. Their wide range of edge shapes enables customization to suit specific cutting needs, making them a versatile choice for various professional applications.
3. Manufacturing Process
The production of special-shaped blades involves several precise steps:
- Stamping: Steel strips are cut and shaped into the initial blade form using a stamping press.
- Heat Treatment: The blades are heat-treated to enhance hardness and durability.
- Grinding: Edges are sharpened and refined for optimal cutting performance.
- Oil Immersion: A protective oil coating is applied to prevent corrosion.
- Packaging: The finished blades are packaged for distribution.
3.1 Special-Shaped Blades Production Video
4. Technical Specifications
Special-shaped blades meet rigorous standards, with the following key parameters:
Dimensions and Weight:
- Total weight: 2.78 g
- Width (with holder): 19.6 mm
- Total length (with holder): 39.6 mm
- Blade length: 38.85 mm
- Blade thickness: 0.23 mm
- Holder thickness: 1.0 mm
Hardness and Sharpness:
- Hardness: HRC 58-64
- Edge sharpness and durability: 20/200 mm
- Pull force: ≥ 156 N
Corrosion Resistance:
- Withstands a 5% salt spray test for 3 hours, achieving a grade of 8.
5. Materials Used
The blades are made from high-quality steel strips, including:
- Carbon steel strips
- Carbon tool steel strips
- Alloy tool steel strips
- Stainless steel strips
These materials provide strength, durability, and corrosion resistance tailored to specific cutting demands.
6.Where to buy
7. Safety Considerations
Given their sharpness, special-shaped blades require careful handling:
- Wear protective gear, such as gloves and masks, during use.
- Inspect blades for defects or damage before cutting, replacing any faulty units immediately.
- Follow manufacturer guidelines to ensure safe operation.
8. Conclusion
Special-shaped blades are indispensable tools in numerous industries, offering unmatched design and performance. By understanding their features, manufacturing process, and technical specifications, users can select the ideal blade for their needs, optimizing efficiency and results. With ongoing innovations, these blades continue to evolve, solidifying their role in modern cutting applications.